Perkins 6.3544發動機預防性維護時間表

Preventive maintenance periods

預防維修周期

These preventive maintenance periods apply to average conditions of operation. Check the periods given by

這些預防性維護周期適用于平均操作條件。檢查給定的時間

the manufacturer of the equipment in which the engine is installed. If necessary, use the shorter periods. When

安裝Perkins 6.3544發動機的設備的制造商。如果有必要，使用較短的時間。什么時候

the operation of the engine must conform to the local regulations these periods and procedures may need to

Perkins 6.3544發動機的運行必須符合當地法規，這些周期和程序可能需要

be adapted to ensure correct operation of the engine.

為確保Perkins 6.3544發動機的正確運行。

Caution: For short distance operation with frequent stops, the hours of operation are more important than the

警告：對于短距離的操作，頻繁的停止，時間的操作是更重要的比

distance.

距離。

It is good preventive maintenance to check for leakage and loose fasteners at each service.

檢查每一個服務的泄漏和松動的緊固件，這是一個很好的預防性維護。

These maintenance periods apply only to engines that are operated with fuel and lubricating oil which conform

這些維修周期只適用于燃料和潤滑油的Perkins 6.3544發動機，其符合

to the specifications given in this handbook.

在本手冊中給出的規格。

Schedules

時間表

The schedules which follow must be applied at the interval (kilometres, miles, hours or months) which occurs

在發生的時間間隔（公里，英里，小時或幾個月）必須使用的時間表

first.

第一.

(1) If there is one fitted.

（1）如有一個裝。

(2) By a person who has had the correct training.

（2）由有正確訓練的人。

(3) The oil change interval will change with the sulphur content of the fuel (see the table below and "Fuel specification" on page 43).

（3）燃油變化間隔將隨燃料的硫含量而變化（見表43）及“燃料規格”頁）。

The interval to change the canister of the lubricating oil filter is not affected.

更換機油濾清器罐的間隔不受影響。

A First service at 800/1600 km (500/1000 miles), 25/50 hours

第一服務為800 / 1600公里（1000 / 500英里），25 / 50小時

B Every day or every 8 hours

每一天或每8小時

C Every 7500 km (5000 miles), 250 hours or 4 months

每7500公里（5000英里），250小時或4個月

D Every 15000 km (10000 miles), 500 hours or 12 months

每15000公里（10000英里），500小時或12個月

E Every 30000 km (20000 miles), 1000 hours

每30000公里（20000英里），1000小時

F Every 90000 km (60000 miles), 2500 hours

每90000公里（60000英里），2500小時

(1) If there is one fitted.

（1）如有一個裝。

(2) By a person who has had the correct training.

（2）由有正確訓練的人。

(3) The oil change interval will change with the sulphur content of the fuel (see the table below and "Fuel specification" on page 43).

（3）燃油變化間隔將隨燃料的硫含量而變化（見表43）及“燃料規格”頁）。

The interval to change the canister of the lubricating oil filter is not affected.

更換機油濾清器罐的間隔不受影響。

How to drain the cooling system

如何排水冷卻系統

Caution: Do not drain the coolant while the engine is still hot and the system is under pressure because

警告：當Perkins 6.3544發動機仍熱，系統處于壓力之下時，不要排空冷卻液

dangerous coolant can be discharged.

危險的冷卻液可以排出。

1 Ensure that the machine is on level ground.

1確保機器在平地上。

2 Remove the filler cap of the cooling system.

2拆下冷卻系統的填充蓋。

3 Remove the drain plug from either side of the cylinder block (A) in order to drain the engine.

3卸下氣缸體的任何一方的泄放塞（一）以便排出Perkins 6.3544發動機。

Note: Ensure that the drain hole is not restricted.

注：確保排水孔不受限制。

4 Open the tap or remove the drain plug at the bottom of the radiator in order to drain the radiator. If the radiator

4打開水龍頭，或在散熱器底部清除排水溝，以便排出散熱器。如果散熱器

does not have a tap or drain plug, disconnect the hose at the bottom of the radiator.

無水龍頭或排水插頭，斷開散熱器底部的軟管。

5 If a lubricating oil cooler is fitted, open the drain tap or remove the drain plug (B1 or C1/D1/E1/F1) in order

5如果潤滑油冷卻器安裝，打開排水閥門或拆下螺塞（B1、C1、D1、E1、F1）為

to drain the coolant from the oil cooler.

從機油冷卻器中排出冷卻液。

6 If a water to air charge cooler is fitted, the vent plug (G1) must be removed when the cooling system is

6如果水增壓空氣冷卻器安裝、排氣塞（G1）必須清除冷卻系統時

drained or filled.

排水或填充。

7 If necessary, flush the system with clean water.

7如有必要，用清水沖洗系統。

8 Fit the drain plugs in the cylinder block. Fit the filler cap. Close the radiator tap or connect the radiator hose.

8配合氣缸體中的漏極塞。安裝填料蓋。關閉散熱器龍頭或連接散熱器軟管。

Close the drain tap or fit the drain plug of the oil cooler. If a water to air charge cooler is fitted, fit the vent plug.

關閉泄油器或安裝機油冷卻器的泄放塞。如果一個水對空氣中的裝冷卻器裝，安裝排氣孔。

9 If frost may occur while the engine is drained, disconnect a pipe connection at the oil cooler and put 250 ml

9如果Perkins 6.3544發動機排水，在油冷卻器上斷開管道連接，并將250毫升

(1/2 pint) of POWERPART antifreeze into the oil cooler. Connect the coolant pipe.

（1 / 2品脫）取得的防凍液到機油冷卻器。連接冷卻液管。

How to check the drive belt(s)

如何檢查傳動帶（的）

Renew a belt if it is worn or damaged. If twin belts are fitted, they must be renewed together.

如果損壞或損壞，則更換皮帶。如果雙皮帶裝，他們必須重新在一起。

To check the belt tension, press down the belt with the thumb at the centre of the longest free length and check

要檢查皮帶的張力，按最長的長度和檢查中心的拇指向下按壓皮帶

the deflection (A). With moderate thumb pressure - 45N (10 Ibf) 4,5 kgf - the correct deflection of the belt is

撓度（一）。中度拇指壓45N（10 IBF）4,5 KGF的皮帶撓度是正確的

10 mm (3/8 in).

10毫米（8 / 3英寸）。

If twin belts are fitted, check/adjust the tension on the tighter belt.

如果有雙皮帶，檢查/調整拉緊皮帶上的張力。

How to adjust the belt tension

如何調整皮帶張力

1 Loosen the pivot fasteners (A1) of the alternator and the adjustment link fasteners (A2).

1松開軸緊固件（A1）的發電機和調節連接緊固件（A2）。

2 Change the position of the alternator to give the correct tension. Tighten the pivot fasteners of the alternator

2改變交流發電機的位置，使其正確的拉力。擰緊交流發電機的樞軸緊固件

and the adjustment link fasteners. Where there are two pivot fasteners, tighten the front fastener and then the

和調整連接緊固件。在那里有2個樞軸緊固件，擰緊前緊固件，然后

rear fastener.

后扣。

3 Check the belt tension again to ensure that it is still correct.

3檢查皮帶張緊力，確保其正確。

Note: If a new belt is fitted, the belt tension must be checked again after the first 25 hours of operation.

注：如果一個新的皮帶，皮帶張力，必須再次檢查后，第一個25小時的操作。

How to clean the gauze strainer of the fuel lift pump

如何清潔的燃油泵紗布過濾器

1 Remove the cover and joint (A1) from the top of the fuel lift pump (A2) and remove the gauze strainer (A3).

1拆下蓋和關節（A1）從燃油泵上（A2）和取出紗布過濾器（A3）。

On engine types TU and TX, it will be necessary to remove the small heat shield (A4) which is fitted above the

Perkins 6.3544發動機類型圖和TX，要除去小的熱屏蔽（A4），上面安裝了

pump.

泵。

2 Carefully wash all the sediment from the lift pump body.

2仔細清洗電梯泵體的所有沉積物。

3 Clean the gauze strainer, joint and cover.

3清潔紗布過濾，關節和蓋。

4 Assemble the lift pump. Use a good joint and ensure that the lift pump body and the cover are fitted together

4組裝起升泵。使用一個良好的接頭，確保電梯泵體和蓋安裝在一起

correctly because leakage at this point will let air into the fuel system. On engine types TU and TX, fit the heat

正確，因為在這一點上的泄漏將使空氣進入燃油系統。Perkins 6.3544發動機類型圖和TX，適合熱

shield.

盾。

5 Eliminate the air from the fuel system through the filter vent point, see "How to eliminate air from the fuel

5消除燃油系統中的空氣通過過濾器的排氣口，看“如何消除燃油的空氣

system" on page 33.

系統“在33頁。

Fuel pre-filter

燃油預濾器

This will normally be fitted between the fuel tank and the engine. Check the filter bowl for water at regular

這通常是安裝在燃油箱和Perkins 6.3544發動機之間。定期檢查濾水器碗

intervals and drain as necessary, see "How to drain the cooling system" on page 27.

每隔一段時間，如有必要，見“如何排水冷卻系統”頁27。

How to renew the filter element(s) of the fuel filter

燃油濾清器濾芯的更換

Caution: It is important that only the genuine Perkins fuel filter element is used. The use of a wrong element

警告：這是非常重要的，只有真正的帕金斯燃料過濾元件。使用一個錯誤的元素

can damage the fuel injection pump.

損壞燃油噴射泵。

The filter can have one or two elements. When twin elements are fitted, both of the elements must be renewed

過濾器可以有一個或2個元素。當兩個元素的裝配，這兩個元素必須重新

at the same time.

在同一時間。

1 Clean the outside surfaces of the fuel filter assembly. If a drain tap is fitted to the filter bowl, drain the fuel

1清潔燃油濾清器總成的外表面。如果一個排水龍頭安裝在濾碗中，排水

from the filter (A).

從過濾器（一）。

2 Hold the bottom cover of the filter element and release the setscrew which is fitted through the filter head

2保持濾芯的底蓋和釋放固定螺絲裝在濾頭

above the centre of each element.

以上各要素的中心。

3 Lower the bottom cover of the filter (B).

3較低的過濾器的底部蓋（乙）。

4 Remove the element and discard it.

4刪除元素并丟棄它。

5 Clean the inside surfaces of the filter head and of the cover.

5清洗過濾器頭部和蓋的內表面。

6 Renew the seals and lightly lubricate them with clean fuel.

6更換密封件，并用清潔燃料輕輕潤滑它們。

7 Put the bottom cover under the new element and hold it squarely to the filter head. Ensure that the element

7把底部蓋在新的元素，并保持它正視的過濾器頭。確保元素

is fitted in the centre against the joint in the filter head. With the assembly in this position, engage and tighten

在過濾器頭上安裝在中心。在這一位置，接合和緊固組件

the setscrew.

固定螺絲。

8 Eliminate the air from the fuel filter, see "How to eliminate air from the fuel system" on page 33.

8消除燃油濾清器的空氣，從33頁上看“如何消除燃油系統中的空氣”。